NSUF 19-1666: Nanoindentation of Phases in Irradiated and Control U-10Zr Fuels

A subset of the Mechanistic Fuel Failure-3 (MFF-3) irradiations included U-10wt%Zr (U-10Zr) fuels that were sodium bonded to HT9 cladding with a smear density of 75% and maximum burnup of 13.5 at %. Although early PIE of U-10Zr fuels from EBR-II provided a correlation between the phase transformations and porosity via BSE-SEM imaging, there is a lack of detailed understanding of the crystal structure of phases formed, phase distribution, constituent redistribution, fuel-cladding chemical interaction (FCCI), and mechanical property degradation. Although transmission electron microscope (TEM) and three-dimensional electron backscatter diffraction (3D EBSD) experiments of the irradiated fuel via recently awarded Rapid Turnaround Experiments (18-1243 and 18-1590) will provide a detailed analysis of the phases present at different regions of the fuel, a knowledge gap still persists in understanding the microstructure-mechanical property correlations in these fuels. Additionally, there is a lack of critical assessment on the deviations in microstructure-mechanical properties between the irradiated MFF-3 fuel and unirradiated control fuel to accurately describe the alterations from irradiation. To correlate the microstructural and mechanical property changes occurring at different regions of the irradiated fuel, we propose nanoindentation measurements of major phases at various regions of the irradiated and control fuel, with a specific emphasis on the FCCI and cladding regions. For this work, we propose in-situ nanoindentation measurements using the Hysitron PI-88 nanoindenter in a Plasma Focused Ion Beam (PFIB)-SEM at IMCL along with correlative EDS and BSE information. Correlation between the proposed indentation tests and TEM/3D EBSD assessments of the fuels from recently awarded the RTE’s (18-1243 and 18-1590) will provide an understanding of the mechanical behavior of the specific phases in the FCCI and cladding regions. This can be particularly important when trying to mitigate brittle phase formation during the design of advanced reactors and materials. The proposed indentation experiments should be conducted near regions from where the TEM lamellas were produced from the RTE (18-1243) to provide a one-to-one comparison between the phases observed from the lamella and nanohardness measurements. Nanoindentation measurements on fission products (FPs) precipitates observed at various locations in the fuel is also suggested to identify the potential existence of brittle phases which could lead to fuel cracking, and eventually failure. This proposed work, combined with the synchrotron experiments at ANL, and the recently awarded RTEs for TEM and 3D EBSD/EDS assessment of fuels will also provide the first ever quantitative assessment of microstructural-mechanical property correlations in neutron irradiated U-10Zr fuels. Furthermore, the mechanical properties from these experiments (hardness and elastic moduli) could also be used to enhance the fuel performance codes for irradiated U-10Zr/HT-9 fuels.

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Abstract A subset of the Mechanistic Fuel Failure-3 (MFF-3) irradiations included U-10wt%Zr (U-10Zr) fuels that were sodium bonded to HT9 cladding with a smear density of 75% and maximum burnup of 13.5 at %. Although early PIE of U-10Zr fuels from EBR-II provided a correlation between the phase transformations and porosity via BSE-SEM imaging, there is a lack of detailed understanding of the crystal structure of phases formed, phase distribution, constituent redistribution, fuel-cladding chemical interaction (FCCI), and mechanical property degradation. Although transmission electron microscope (TEM) and three-dimensional electron backscatter diffraction (3D EBSD) experiments of the irradiated fuel via recently awarded Rapid Turnaround Experiments (18-1243 and 18-1590) will provide a detailed analysis of the phases present at different regions of the fuel, a knowledge gap still persists in understanding the microstructure-mechanical property correlations in these fuels. Additionally, there is a lack of critical assessment on the deviations in microstructure-mechanical properties between the irradiated MFF-3 fuel and unirradiated control fuel to accurately describe the alterations from irradiation. To correlate the microstructural and mechanical property changes occurring at different regions of the irradiated fuel, we propose nanoindentation measurements of major phases at various regions of the irradiated and control fuel, with a specific emphasis on the FCCI and cladding regions. For this work, we propose in-situ nanoindentation measurements using the Hysitron PI-88 nanoindenter in a Plasma Focused Ion Beam (PFIB)-SEM at IMCL along with correlative EDS and BSE information. Correlation between the proposed indentation tests and TEM/3D EBSD assessments of the fuels from recently awarded the RTE’s (18-1243 and 18-1590) will provide an understanding of the mechanical behavior of the specific phases in the FCCI and cladding regions. This can be particularly important when trying to mitigate brittle phase formation during the design of advanced reactors and materials. The proposed indentation experiments should be conducted near regions from where the TEM lamellas were produced from the RTE (18-1243) to provide a one-to-one comparison between the phases observed from the lamella and nanohardness measurements. Nanoindentation measurements on fission products (FPs) precipitates observed at various locations in the fuel is also suggested to identify the potential existence of brittle phases which could lead to fuel cracking, and eventually failure. This proposed work, combined with the synchrotron experiments at ANL, and the recently awarded RTEs for TEM and 3D EBSD/EDS assessment of fuels will also provide the first ever quantitative assessment of microstructural-mechanical property correlations in neutron irradiated U-10Zr fuels. Furthermore, the mechanical properties from these experiments (hardness and elastic moduli) could also be used to enhance the fuel performance codes for irradiated U-10Zr/HT-9 fuels.
Award Announced Date 2019-02-08T00:00:00
Awarded Institution None
Facility None
Facility Tech Lead Alina Zackrone
Irradiation Facility None
PI Maria Okuniewski
PI Email [email protected]
Project Type RTE
RTE Number 1666