NSUF 24-4967: Understanding the Remarkable Strain-Hardening Capacity of Irradiated PM-HIP 316L SS.

The objective of this project is to understand the deformation mechanism, especially the origins of the exceptional strain-hardening capacity and ductility in neutron-irradiated 316L stainless steel (SS) manufactured by powder metallurgy with hot isostatic pressing (PM-HIP) compared to its wrought counterpart. PM-HIP is considered an advanced manufacturing technique with enormous potential owing to the manufactured components’ equiaxed grain structures, improved weldability, enhanced inspectability, near-net shape manufacture, elimination of casting defects, and scalability to heavy nuclear structures. For successful deployment of PM-HIP components in the nuclear industry, their mechanical and microstructural evolution under irradiation must be understood completely to benchmark these as comparable or superior to their conventionally manufactured counterparts. In a recent study, neutron-irradiated PM-HIP 316L SS exhibits superior mechanical properties – lower irradiation hardening (compared to its unirradiated condition), exceptional strain hardening coefficient, higher uniform tensile strength, and greater ductility – compared to wrought 316L SS, even though the irradiated microstructures of wrought and PM-HIP 316L (before tensile deformation) contain statistically identical dislocation loops, voids, and black dots. These phenomena indicate that the conventional Orowan strengthening mechanism is not likely applicable to PM-HIP 316L, as it would lead to incorrect prediction of identical irradiation hardening between the wrought and PM-HIP alloys. Instead, it can be hypothesized that the greater strain-hardening capacity and higher ductility in the PM-HIP 316L than in the wrought 316L might be attributed to a greater propensity for the PM-HIP material to undergo deformation induced phase transformations and deformation twinning, possibly due to the finer-grained microstructure in PM-HIP 316L than that of wrought 316L. To understand this deformation mechanism, a multiscale characterization approach, containing scanning electron microscopy with electron backscatter diffraction (SEM-EBSD) for µm-scale identification of deformation twins and transformations, coupled with complementary high-resolution scanning/transmission electron microscopy (HR-S/TEM) for targeted nm-scale confirmation of the relationship between irradiation-induced defects and deformation twins and phase transformations, will be used to correlate microstructure and deformation mechanisms along the cross-section of the broken tensile bars. Neutron irradiated tensile bars of PM-HIP and wrought 316L available in the NSUF library (through our previous program 15-8242), as well as unirradiated control specimens, will be selected for these microstructural studies. Thus, to engineer exceptional mechanical resilience in steels (and beyond) under irradiation, there is a critical need to understand how the deformation mechanisms of PM-HIP and wrought 316L differ.

Додаткова інформація

Поле Значення
Awarded Institution Purdue University
Embargo End Date 2026-04-28
Facility Tech Lead Alina Montrose, Mukesh Bachhav
NSUF Call FY 2024 RTE 2nd Call
PI Arya Chatterjee
PIE Facilities Microscopy and Characterization Suite
Prep Facilities Hot Fuel Examination Facility
Project Member Professor Janelle Wharry, Professor - University of Illinois (https://orcid.org/0000-0001-7791-4394)
Project Member Dr. Arya Chatterjee, Postdoctoral Research Associate - University of Illinois Urbana-Champaign (https://orcid.org/0000-0001-8250-6184)
Project Member Dr. Soumita Mondal, Post-Doctoral Researcher - Purdue University
Project Type RTE
Sample Identifiers 10524,10538